Lime Mortar Mix Ratios: Proportions for Heritage Render and Plaster

Calculate exact lime mortar mix ratios for traditional render, scratch coat and finish coat. Based on Vitruvian proportions used in heritage restoration.

Vitruvian System

Marmorato 1:1 (4mm) Arenato 1:2 (16mm) Trullissatio 1:3 (30mm)

Trullissatio

Rough scratch coat. 2 coats of 15mm. Mix ratio 1:3 (Lime:River sand).

Available Materials

5100200300400500
Available quantity: 150 kg
You will also need:
Sand 450 kg
Ratio: 1:3

Estimated Coverage

Coverage:
0
Total thickness: 30 mm
Coats: 2
Waste factor: 20%

Aggregate Grading

Coarse Sand

Sharp River Sand
Size: 2-5 mm
Use: Scratch coat
Density: 1.6 kg/L

Medium Sand

Washed Building Sand
Size: 0.5-2 mm
Use: Float coat
Density: 1.5 kg/L

Fine Powder

Marble Dust (Marmolina)
Size: < 0.5 mm
Use: Finish coat
Density: 1.2 kg/L
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Frequently Asked Questions

What is the difference between NHL 2, NHL 3.5 and NHL 5 lime?

NHL stands for Natural Hydraulic Lime. The number indicates compressive strength (MPa). NHL 2 is the softest and most breathable, ideal for soft stone and historic render. NHL 3.5 is a versatile all-purpose lime mortar. NHL 5 is the strongest, used for exposed or below-ground work. For most heritage restoration, NHL 3.5 is the standard choice.

What is the correct lime mortar mix ratio for a scratch coat?

For a traditional scratch coat (trullissatio), the Vitruvian proportion is 1:3 (one part NHL lime to three parts coarse sand by volume). This creates a strong, slightly rough surface that keys the next coat. For mine sand, reduce to 1:2 to compensate for the irregular grain shape.

How long does NHL lime mortar take to cure?

NHL lime mortar begins to set hydraulically within hours, but full carbonation takes months or years. Initial hardening occurs in 3-7 days; protect from frost for at least 48 hours. Full strength and breathability are reached after several months of slow curing. Avoid painting or sealing the surface for at least 6 months.

Can I use lime mortar on a modern cement-rendered wall?

No. Lime mortar is more flexible and breathable than cement. Applying lime over cement traps moisture, causing spalling. For heritage restoration, the correct approach is to remove all cement render and rebuild using compatible lime mortars throughout all layers.

# Complete Guide to NHL Lime Mortar for Heritage Restoration

Natural Hydraulic Lime (NHL) mortars are the material of choice for heritage restoration, conservation projects, and traditional masonry. Unlike cement, which traps moisture and damages old stone, NHL lime mortar is breathable, flexible, and compatible with historic substrates. This calculator uses the proportional system codified by the Roman architect Vitruvius in 25 BC — a system still valid today.

Why lime mortar compatibility matters

Using cement mortar in historic buildings causes severe damage. Cement is harder than the surrounding stone, meaning thermal movement cracks the stone instead of the joint. It also traps moisture behind impermeable render, causing spalling and frost damage. Lime mortar is always sacrificial: it crumbles before the stone does.

# The Three Vitruvian Layers: Trullissatio, Arenato, Marmorato

Vitruvius described a three-coat render system that remains the standard for lime plasterwork. Each coat has a specific function and aggregate size: Trullissatio (scratch coat, 1:3, 30mm) bonds to the substrate; Arenato (float coat, 1:2, 16mm) creates a flat, even surface; Marmorato (finish coat, 1:1, 4mm) provides the final texture, traditionally with marble dust.

# NHL Grades and Their Applications

# Aggregate Selection for Lime Mortar

The aggregate is not a filler — it is 60-75% of your mortar by volume. Sand quality directly determines mortar quality. Sharp washed sand with angular grains creates stronger mechanical keying. Rounded river sand gives a more workable mix but lower strength. For heritage pointing, always try to match the colour and texture of the original mortar through petrographic analysis.

Vitruvius, De Architectura Book VII, Ch. 2

"When the lime is slaked, let it be beaten with iron tools [...] if it stick to the tool and come away clean, it shows the lime is rich and well slaked; if it is soft and heavy, it is deficient in lime."

Two thousand years of empirical testing, condensed into a single field test that still works today.

Bibliographic References